Simplified cover for centered logo

README.md

@@ -6,8 +6,9 @@ This cyberdeck is mostly 3D printed and includes the following stand out feature
 * Air quality sensor
 * GPS used to create a stratum level 1 time server
 * Integrated split keyboard powered by a Raspberry Pi Pico
-* Ultrawide main display
+* Ultrawide main display with touch support
 * Addtional oled display for sensor information and notifications
+* gnuk hardware security token
 
 
 Software
@@ -20,4 +21,3 @@ Ach linux is used as the base operating systems.
 * foot (terminal emulator with sixel support and includes a server / client architechure)
 * ranger (terminal based file manager)
 * gomuks (matrix terminal client)
-

cad/display-cover.scad

@@ -0,0 +1,53 @@
+$fn=32*2;
+thickness=1.6;
+width=208.2;
+depth=70.2;
+height=10;
+
+// cover
+difference(){
+  translate([0, 0, 0])
+    chamferCube(width+(thickness*2), depth+(thickness*2), height+thickness, 8, [0, 0, 1, 1], [0, 1, 1, 0], [0, 0, 0, 0]);
+    
+  translate([thickness, thickness, 0])
+    chamferCube(width, depth, height, 8, [0, 0, 1, 1], [0, 1, 1, 0], [0, 0, 0, 0]);
+    
+  translate([(width+(thickness*2))/2, (depth+(thickness*2))/2, height])
+    cylinder(h=thickness, d=41.5);
+}
+
+// logo
+translate([(width+(thickness*2))/2, (depth+(thickness*2))/2, height])
+  linear_extrude(height=1.6)
+    resize([42, 42, 0])
+      import(file="mk-logo.svg", center=true);
+
+module chamferCube(sizeX, sizeY, sizeZ, chamferHeight, chamferX, chamferY, chamferZ) {
+  chamferX = (chamferX == undef) ? [1, 1, 1, 1] : chamferX;
+  chamferY = (chamferY == undef) ? [1, 1, 1, 1] : chamferY;
+  chamferZ = (chamferZ == undef) ? [1, 1, 1, 1] : chamferZ;
+  chamferCLength = sqrt(chamferHeight * chamferHeight * 2);
+
+  difference() {
+    cube([sizeX, sizeY, sizeZ]);
+    for(x = [0 : 3]) {
+      chamferSide1 = min(x, 1) - floor(x / 3); // 0 1 1 0
+      chamferSide2 = floor(x / 2); // 0 0 1 1
+      if(chamferX[x]) {
+        translate([-0.1, chamferSide1 * sizeY, -chamferHeight + chamferSide2 * sizeZ])
+          rotate([45, 0, 0])
+            cube([sizeX + 0.2, chamferCLength, chamferCLength]);
+      }
+      if(chamferY[x]) {
+        translate([-chamferHeight + chamferSide2 * sizeX, -0.1, chamferSide1 * sizeZ])
+          rotate([0, 45, 0])
+            cube([chamferCLength, sizeY + 0.2, chamferCLength]);
+      }
+      if(chamferZ[x]) {
+        translate([chamferSide1 * sizeX, -chamferHeight + chamferSide2 * sizeY, -0.1])
+          rotate([0, 0, 45])
+            cube([chamferCLength, chamferCLength, sizeZ + 0.2]);
+      }
+    }
+  }
+}

cad/display-frame.scad

@@ -0,0 +1,241 @@
+$fn=32*2;
+thickness=1.6;
+width=208.2;
+depth=70.2;
+height=8;
+
+display_frame();
+module display_frame(){
+  difference(){
+    // main frame
+    translate([0, 0, 0])
+      cube([width+(thickness*2), depth+(thickness*2), height+20]);
+    translate([thickness, thickness, 0])
+      cube([width, depth, height+20]);
+    
+    // hdmi gap
+    translate([thickness+95, depth+thickness, height])
+      cube([25, 0.8, 17]);
+    
+    // usb cutouts
+    translate([0, 47.5, height+thickness+8.5])
+      cube([thickness, 14, 6.5]);
+    
+    translate([0.8, 46.5, height+thickness])
+      cube([thickness, 16, 8]);
+    
+    // usb-c
+    translate([0, 35, height+thickness+8])
+      hull(){
+        translate([0, 0, 2])
+          rotate([0, 90, 0])
+            cylinder(h=thickness, d=4);
+        cube([thickness, 7, 4]);
+        translate([0, 7, 2])
+          rotate([0, 90, 0])
+            cylinder(h=thickness, d=4);
+      }
+      
+    // micro usb
+    translate([0, 22.5, height+thickness+8])
+      cube([thickness, 8, 3.5]);
+      
+    // data cables
+    translate([(width+(thickness*2))/2-25, 0, 19])
+      rotate([-90, 0, 0])
+        cylinder(h=thickness, d=3.5);
+      
+    translate([(width+(thickness*2))/2+25, 0, 19])
+      rotate([-90, 0, 0])
+        cylinder(h=thickness, d=3.5);
+      
+    // lid mounting holes
+    translate([thickness+30, 0, 23])
+      rotate([-90, 0, 0])
+        cylinder(h=depth+(thickness*2), d=2);
+      
+    translate([width+thickness-30, 0, 23])
+      rotate([-90, 0, 0])
+        cylinder(h=depth+(thickness*2), d=2);
+  }
+  
+  // inner display catch
+  translate([thickness, thickness, 1.5]){
+    padding=5;
+    ledge=0.8;
+    difference(){
+      translate([padding, 0, 0])
+        cube([width-(padding*2), depth, thickness]);
+      translate([0, ledge, 0])
+        cube([width, depth-(ledge*2), thickness]);
+    }
+    
+    // hinge support
+    translate([5, -0.6, 0])
+      cube([width-10, thickness, 15]);
+  }
+  
+  // usb compartment
+  translate([0, 0, 0])
+    usb_compartment();
+
+  // battery compartment
+  translate([146.6, 0, 0])
+    battery_compartment();
+
+  // display hinge
+  translate([(width+thickness*2)/2, -9, 6.57])
+    rotate([90, 270, 0])
+      male_hinge();
+}
+
+module usb_compartment(){
+  usb_width=41;
+  usb_height=4;
+  hole=6;
+  hole_x=36+thickness;
+  hole_y=5.6+thickness;
+
+  difference(){
+    translate([0, 0, height])
+      cube([usb_width+thickness, depth+(thickness*2), usb_height+thickness]);
+
+    translate([0, thickness, height+thickness])
+      cube([30, depth, usb_height]);
+    
+    translate([30+thickness, thickness, height])
+      cube([11, depth, usb_height]);
+    
+    translate([hole_x, hole_y-0.5, height+usb_height])
+      cylinder(h=thickness, d=hole);
+
+    translate([hole_x-0.5, depth+(thickness*2)-hole_y, height+usb_height])
+      cylinder(h=thickness, d=hole);
+  }
+  
+  // pcb mount
+  translate([thickness+12, 12, height+thickness])
+    difference(){
+      cylinder(h=7, d=4);
+      cylinder(h=7, d=1.6);
+    }
+  
+  translate([thickness+7, 30.8, height+thickness])
+    difference(){
+      cylinder(h=7, d=4);
+      cylinder(h=7, d=1.6);
+    }
+  
+  translate([thickness+11.8, 42.8, height+thickness])
+    difference(){
+      cylinder(h=7, d=4);
+      cylinder(h=7, d=1.6);
+    }
+  
+  translate([thickness+10.5, 7.1, height+thickness])
+    cube([3, thickness, 10]);
+    
+  translate([thickness+11.25, 5.1, height+thickness])
+    cube([thickness, 3, 10]);
+  
+  translate([thickness+10.5, 62.1, height+thickness])
+    cube([3, thickness, 10]);
+    
+  translate([thickness+11.25, 62.6, height+thickness])
+    cube([thickness, 3, 10]);
+  
+  // screw mount
+  translate([hole_x, hole_y-0.5, height+4+thickness]){
+    difference(){
+       cylinder(h=1.6, d=10);
+       cylinder(h=1.6, d=2.5);
+    }
+  }
+  
+  translate([hole_x-0.5, depth+(thickness*2)-hole_y, height+4+thickness]){
+    difference(){
+       cylinder(h=1.6, d=10);
+       cylinder(h=1.6, d=2.5);
+    }
+  }
+}
+
+module battery_compartment(){
+    battery_width=63.2;
+    battery_height=4;
+    hole=6;
+    hole_x=5;
+    hole_y=5.6+thickness;
+
+    difference(){
+      translate([0, 0, height])
+        cube([battery_width+thickness, depth+(thickness*2), battery_height+thickness]);
+
+      translate([0, thickness, height])
+        cube([battery_width, depth, battery_height]);
+
+      translate([hole_x, hole_y-0.5, height+4])
+        cylinder(h=thickness, d=hole);
+
+      translate([hole_x, depth+(thickness*2)-hole_y, height+battery_height])
+        cylinder(h=thickness, d=hole);
+    }
+    
+    // battery stop
+    translate([-1.2, (depth+(thickness*2))/2-5, height+battery_height])
+      cube([thickness, 10, 16]);
+    
+    // screw mount
+    translate([hole_x, hole_y-0.5, height+4+thickness]){
+      difference(){
+         cylinder(h=1.6, d=10);
+         cylinder(h=1.6, d=2.5);
+      }
+    }
+    
+    translate([hole_x, depth+(thickness*2)-hole_y, height+4+thickness]){
+      difference(){
+         cylinder(h=1.6, d=10);
+         cylinder(h=1.6, d=2.5);
+      }
+    }
+}
+
+module tab(length, thickness){
+  difference(){
+    union(){
+      translate([0,0,-5])
+        cube([length, thickness, 10], center=true);
+
+        rotate([90,0,0])
+          cylinder(h=thickness, d=length, center=true);
+      }
+
+      rotate([90,0,0])
+        cylinder(h=20, d=5, center=true);
+    }
+}
+
+module male_hinge(){
+  th=2.90;  //Thickness of solid tabs
+  sp=3.10;  //Width of seperation gap
+  w=20.94;  //Width of base
+  l=13.14;  //length of base
+
+  translate([0, 0, -10+th/2]){
+    hull(){
+      cube([l, w, th], center=true);
+
+      translate([-l/2, -w/2-4, -2])
+        cube([l+4, w+8, 0.1]);
+    }
+  }
+
+  //generating 3 tabs with sp spacing
+  translate([0, -sp*2, 0])
+    tab(l, th);
+  translate([0, sp*2, 0])
+    tab(l, th);
+  translate([0, 0, 0])
+    tab(l, th);
+}

cad/mk-logo.svg

@@ -0,0 +1,102 @@
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